Synlett 2023; 34(20): 2520-2524
DOI: 10.1055/s-0042-1751472
cluster
Special Issue Dedicated to Prof. Hisashi Yamamoto

Stereoselective Ring-Opening Deacetonation Polymerization of Racemic 2,2,5-Trimethyl-1,3-dioxolan-4-one by Using Homosalen–Aluminum Complexes: A Novel Approach to Isotactic ­Poly(rac-lactic acid)

Kazuho Sakai
,
Yusuke Yagi
,

This work was supported by JSPS KAKENHI Grant Number JP19K05579.
 


Dedicated to Professor Hisashi Yamamoto on the occasion of his 80th birthday.

Abstract

A novel approach is reported for the synthesis of the highly isotactic poly(racemic lactic acid) [P(rac-LAA)] from racemic 2,2,5-trimethyl-1,3-dioxolan-4-one by using achiral homosalen–Al catalysts. The polymerization proceeded through two steps: stereoselective ring-opening and deacetonation. The effects of substituents on the homosalen–Al catalyst were clarified regarding the polymerization rates and polydispersity of the obtained P(rac-LAA), but were still unclear regarding the iso-stereoselectivity. The P(rac-LAA) obtained by using an isopropyl-substituted homosalen–Al catalyst showed the highest isotacticity (P m = 0.96), a moderate number-average molecular weight (M n = 6,200), and broad polydispersity (PDI = 2.20). Differential scanning calorimetric measurements indicated that the polymer was semicrystalline with a melting temperature of 156 °C.


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Poly(lactic acid) [P(LAA)] is a biobased biodegradable polymer. Consequently, it is generally considered to be an environmentally benign material, and has gained great attention due to recent environmental concerns.[1] Commercially available P(LAA) is, in reality, isotactic poly(l-lactide) [P(l-LA)] produced via the ring-opening polymerization of l-lactide (l-LA) with high optical purity (Scheme [1a]). The melting temperature (T m) of P(l-LA) is ~170 °C,[2] and is highly dependent on the optical purity of the l-LA. It is reported that polymerization of l-LA with ~15% of the diastereomeric meso-lactide (meso-LA), corresponding to a mixture of the ~92% l-lactic unit and ~8% d-lactic unit in the system, afforded amorphous P(LAA), due to its stereoirregularity.[3] The formation of a stereocomplex between P(l-LA) and poly(d-lactide) [P(d-LA)] is known, and the stereocomplex P(LAA) has a higher T m (230 °C)[4] than that of the optically pure P(l-LA) or P(d-LA) (~170 °C). The iso-selective polymerization of racemic lactide (rac-LA) has extensively been studied over the last three decades.[5]

Zoom Image
Scheme 1 Stereoregular P(LAA) from L-LA, rac-LA, and rac-TDO

There are two patterns of stereoregularity of P(rac-LA): isotactic (semicrystalline) and heterotactic (amorphous) (Scheme [1b]). In highly isotactic P(rac-LA) a stereocomplex is formed between the P(l-LA) blocks and the P(d-LA) blocks. We have reported a highly iso-selective polymerization of rac-LA using homosalen–Al catalysts,[6] and have applied this technique for the utilization of racemic lactic acid (rac-LAA) derived from a glycerol byproduct.[7] However, the synthetic efficiency from rac-LAA to rac-LA could not be high due to the formation of meso-LA in addition to the desired rac-LA in a ~1:1 ratio. This issue arises from the presence of two lactic units in a lactide molecule. This prompted us to develop a polymerization process using a racemic monomer containing one lactic unit.[8] Among the various candidates, the framework of 5-methyl-1,3-dioxolan-4-one (1, R = H; Scheme [1c]) seemed to show promise for this purpose. The expected polymerization includes the two repeating processes of stereoselective ring-opening and deketonation [– R1C(O)R2], and two patterns of the stereoregular P(LAA) can be expected: isotactic and syndiotactic. This polymerization system is intriguing because either stereoselectivity affords the semicrystalline poly(rac-LAA) [P(rac-LAA)] from the racemic monomer.[9] In addition, it could be a new route to synthesize syndiotactic P(LAA), which is inaccessible from rac-LA.

We synthesized five derivatives of 1 (R 2 = H2; Me2; Et2; Ph, H; O) in yields of 45, 68, 37, 15, and 30%, respectively. Racemic 2,2,5-trimethyl-1,3-dioxolan-4-one (1, R = Me) (rac-TDO) was found to be the most accessible due to its easy synthesis and simple purification with a reasonable boiling point (86 °C at 68 Torr), good thermal stability, and the suitable boiling point of acetone (56 °C) for deacetonation from the reaction system at the polymerization temperature (100 °C). To the best of our knowledge, the stereoselective polymerization of rac-TDO has never previously been reported.[10]

We then evaluated the bulk polymerization of rac-TDO under N2 at 100 °C using a series of homosalen–Al catalysts 2, previously found to be effective for the highly iso-selective ring-opening polymerization of rac-LA (Table [1]).[11] We used 2.5 mol% of the precatalysts 2 [12] in the presence of 1 mol% of 2-phenylethyl alcohol, and we successfully obtained P(rac-LAA).[13] The polymerization was generally slower when R1 was bulkier (Table [1], entries 1–3 vs entries 4 and 5). The number-average molecular weights (M n) of the polymers were lower than expected,[14] probably due to traces of H2O in the system and in the other starting compounds, such as the ligand of the catalyst (see below). The polydispersity index number (PDI) was high when R1 was small (entries 1–3), probably as a result of transesterification of the polymer main chains due to the small R1. These substituent effects of the homosalen–Al catalyst were also observed during the polymerization of rac-LA. In sharp contrast, the substituent effects on the stereoselectivity [probability of meso-linkage (P m)] were much smaller, and the P m values of the resulting P(rac-LAA) were between 0.94 and 0.96.

Table 1 Substituents Effects of Homosalen–Al Catalysts in the Iso-Selective Polymerization of rac-TDO in the Presence of R3OHa

Entry

R1

R2

Time (h)

Conv.b (%)

M n c

PDId

P m e

T m f (°C)

1

H

H

3

81

4,900

2.21

0.95

154

2

Me

Me

6

86

6,300

2.15

0.94

155

3

i-Pr

H

6

93

6,100

2.20

0.96

156

4

t-Bu

t-Bu

23

57

2,800

1.23

g

g

5

PhC(Me2)

H

23

50

4,200

1.12

0.95

136

a Reaction conditions: rac-TDO (2 μL, 2.00 mmol), precatalyst (2.5 mol %), PhCH2CH2OH (1.0 mol %), 100 °C, under N2 (1 atm; natural-rubber gas-sampling bag).

b Conversion of rac-TDO.

c Number-average molecular weight of the crude P(rac-LAA) as determined by size-exclusion chromatography (SEC; CHCl3, 40 °C, polystyrene standards).

d Polydispersity index number (M w/M n) of the crude P(rac-LAA), as determined by SEC.

e Stereoregularity of the purified P(rac-LAA) (probability of the meso-linkage). The P m values of crude P(rac-LAA) were the same as those of purified samples, except for entry 3 (P m = 0.95 before purification).

f Melting temperature.

g Not measured.

The crude samples of P(rac-LAA) obtained in entries 1–3 were analyzed by size-exclusion chromatography (SEC) to determine their M n, and an unexpectedly broad UV absorption (λ = 254 nm) was detected. The crude P(rac-LAA) obtained in entries 4 and 5 did not show a corresponding absorption. The contrasting SEC traces of the samples of P(rac-LAA) in entries 3 and 4 are shown in Figure [1]. We assumed that a proportion of the phenoxide groups of catalyst ligands that had small substituents (R1 = H, Me, i-Pr) initiated the polymerization of rac-TDO. The initiation reaction rate of the phenoxide group should be much slower than that of the alkoxide group; therefore, a broad UV absorption was observed. When the crude P(rac-LAA) was stirred in CHCl3 as purchased, which contained 0.3–1% of EtOH as a stabilizer, the UV absorption of P(rac-LAA) became weak, and the values of M n and PDI determined by using the refractive-index (RI) detector were practically maintained. It is suggested that the reactive phenyl ester group at the initiation terminus was converted into an ethyl ester group by EtOH and/or a carboxylic acid group by H2O. Despite of our examination of various conditions (for example, the use of 0.50 mol% of R3OH or a longer polymerization time), attempts to synthesize isotactic P(rac-LAA) with an M n of over 10,000 were not successful.

Zoom Image
Figure 1 SEC traces of P(rac-LAA) samples of Table1, entries 3 and 4

Stereoirregular P(rac-LAA) should give multiplet peaks in the methine region at δ = 5.15 ppm in the 1H NMR spectrum, whereas a quartet peak should be observed in isotactic or syndiotactic P(rac-LAA).[5] [6] [9] The 1H NMR spectrum of the obtained P(rac-LAA) showed a major quartet peak (Figure [2a]), and the homonuclear-decoupled 1H NMR showed a sharp singlet peak with two minor peaks (Figure [2b]). We examined the 1H NMR spectrum of a mixture of the P(rac-LLA) obtained here and the authentic isotactic P(rac-LA) obtained from rac-LA (1:2 weight ratio) to identify the tacticity and we excluded the possibility of formation of syndiotactic P(rac-LLA).

Zoom Image
Figure 2 (a) 1H NMR spectrum of the methine region of the P(rac-LLA) sample obtained in Table,1 entry 3 and (b) the corresponding homonuclear-decoupled spectrum.

The isotactic P(rac-LAA) (M n = 3,400 and PDI = 1.47 by SEC) synthesized from rac-TDO using homosalen–Al catalyst 2 (R2 = Ph, H, not listed in Table 1) was characterized by MALDI-TOF mass spectrometry. Figure [3] shows a part of the MALDI-TOF mass spectrum. The major peaks marked with asterisks (*) appeared at 72 m/z intervals, corresponding to the molecular weight of a repeating lactic unit (monoisotopic mass: 72.021), and their molecular weights were consistent with a 2-phenylethyl ester group from the initiation reaction as the α-terminus and a hydroxy group as the ω-terminus. The other minor peaks marked with daggers () also appeared at 72 m/z intervals, and their molecular weights were consistent with a carboxylic acid group as the α-terminus and a hydroxy group as the ω-terminus. The carboxylic acid seemed to form by an initiation reaction with trace amounts of H2O. Both the 1H NMR and MALDI-TOF mass analyses confirmed that deacetonation proceeded effectively during the polymerization.

Zoom Image
Figure 3 MALDI-TOF mass spectrum of P(rac-LAA) with a 2-phenylethyl ester group and a hydroxy group as termini (*) and P(rac-LLA) with a carboxylic acid group and a hydroxy group as termini ()

The stereoregularity of P(LAA) affects its crystallinity and T m, and we have reported a linear relationship between P m and the melting temperature of P(LAA).[15] We studied the thermal properties of the samples of isotactic P(rac-LAA) obtained in Table [1] by differential scanning calorimetry (DSC). The T m value and the enthalpy of fusion (ΔH f) were, respectively, 154 °C and 41.4 J/g for Table [1], entry 1, 155 °C and 46.9 J/g for entry 2, and 156 °C and 45.0 J/g for entry 3 (Figure [4]). Although the stereoregularity was high, the T m values were much lower than those of isotactic P(rac-LA). This is reasonable because LA contains two lactic units with the same chirality, whereas TDO contains only one lactic unit. Therefore, P(rac-LAA) with P m = 0.95 should have stereoblock sequences identical to those of P(rac-LA) with a P m = 0.90.[16] It should also be acknowledged that the T m values are dependent on the molecular weights until M n typically reaches values of tens of thousands.

Zoom Image
Figure 4 DSC trace of the P(rac-LAA) sample in Table [1], entry 3

The examined homosalen–Al catalysts do not have any chiral auxiliaries, and their conformation is flexible at room temperature.[6c] Therefore, the iso-selectivity of P(rac-LAA) is attributed to the chain-controlled mechanism, as reported for the polymerization of rac-LA. In the first step, a ring-opening reaction occurs through the reaction of achiral L2Al–OR with rac-TDO; this is followed by deacetonation to afford (S)- and (R)-A (Scheme [2]). These species were also detected in the polymerization of rac-LA. The presence of the asymmetric alkoxide close to the Al center leads to a chiral environment around the Al center. (S)- and (R)-A can then differentiate the chiral sense of TDO and selectively react with TDO bearing the same sense of chirality to afford the isotactic P(rac-LAA) with multistereoblock sequences.

Zoom Image
Scheme 2 The chain-end controlled mechanism for the iso-selective formation of P(rac-LAA) from rac-TDO with an achiral homosalen–Al catalyst

In conclusion, a highly iso-selective ring-opening deacetonation polymerization of rac-TDO was achieved for the first time. Homosalen–Al catalysts were effective for this stereoselective polymerization, and isotactic P(rac-LAA) (P m = 0.96) with M n = 6,100, PDI = 2.20, and T m = 156 °C (ΔH f = 45.0 J/g) was obtained using the isopropyl-substituted catalyst. Although there are still issues to overcome, such as a broad polydispersity, low molecular weight, and low T m, this study showed that rac-TDO is a suitable monomer for the synthesis of highly isotactic P(rac-LAA).


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Conflict of Interest

The authors declare no conflict of interest.

Supporting Information

  • References and Notes

  • 1 Poly(lactic acid): Synthesis, Structures, Properties, Processing, and Applications. Auras R, Lim L.-T, Selke SE. M, Tsuji H. Wiley; Hoboken: 2010
    • 2a T m = 162 °C: Yui, N. In Polymeric Materials Encyclopedia, Vol. 10. Salamone, J. C., CRC Press; Boca Raton: 1996: 7947
    • 2b T m = 164 °C: P(l-LA) (M n = 12,400 by SEC) synthesized using Al(O-i-Pr)3 in our laboratory.
    • 2c T m = 174 °C: P(l-LA) (M n = 59,300 by SEC) synthesized by using a homosalen–Al complex with t-Bu-substituents in our laboratory.
  • 3 Drumright RE, Gruber PR, Henton DE. Adv. Mater. (Weinheim, Ger.) 2000; 12: 1841
  • 8 Another approach to the stereoselective polymerization of a racemic monomer containing one lactic unit using O-carboxy anhydrides has been reported for the synthesis of highly controlled isotactic P(rac-LAA) (M n = 12,400; PDI = 1.04; P m = 0.92; T m = 162 °C), see: Feng Q, Yang L, Zhong Y, Guo D, Liu G, Xie L, Huang W, Tong R. Nat. Commun. 2018; 9: 1559
  • 9 Syndiotactic P(rac-LAA) is semicrystalline, see: Ovitt TM, Coates GW. J. Am. Chem. Soc. 1999; 121: 4072
  • 10 A ring-opening deacetonation polymerization of optically active (S)-TDO using TsOH as a catalyst to give isotactic P(l-LAA) has been independently reported, see: Gazzotti S, Ortenzi MA, Farina H, Silvani A. Polymers (Basel, Switz.) 2020; 12: 2396

    • For our preliminary results, see:
    • 11a Abstracts of Papers, 68th SPSJ Annual Meeting, Osaka 2019; Society of Polymer Science, Japan: Tokyo; Sakai, K.; Nomura, N. 2Pb018.
    • 11b Abstracts of Papers, 68th Symposium on Macromolecules, Fukui, 2019; Society of Polymer Science, Japan: Tokyo; Sakai, K.; Nomura, N. 1Pc003.
  • 12 When we used 1 mol% of precatalyst (homosalen–AlEt), we sometimes failed to achieve a polymerization. We assume that the air- and acid-sensitive catalyst was deactivated by adventitious O2 or LAA from decomposed TDO. However, we obtained reproducible results by using 2.5 mol% of the precatalyst.
  • 13 P(rac-LAA); Typical Procedure The appropriate homosalen–Al precatalyst (L2AlEt) was prepared under N2 according to the procedure previously reported.6 To L2AlEt (0.050 mmol) in toluene (0.40 mL) was added a 0.20 M solution of 2-phenylethanol in toluene (100 μL, 0.020 mmol) at 70 °C, and the stirring was continued for 30 min. The toluene was completely removed in vacuo at rt, and the reaction vessel was equipped with a natural-rubber gas-sampling bag filled with N2. rac-TDO (250 μL, 2.00 mmol) was added and the resulting mixture was heated at 100 °C. The polymerization was terminated by cooling the reaction mixture to rt, and the mixture was diluted with 1–2 mL of CHCl3 under air.
  • 14 The expected values of M n in Table 1, considering the amount of PhCH2CH2OH and the conversion of rac-TDO, were 10300, 10900, 11800, 7300, and 6400, respectively [Mn = 122.17 + 72.02 × conversion (%)]/0.58. The correlation factor (0.58) was used for the values of Mn estimated by SEC using polystyrene standards.
  • 15 Nomura N, Hasegawa J, Ishii R. Macromolecules 2009; 42: 4907
  • 16 The average unit number of the iso-lactyl sequence in P(rac-LAA) with P m = 0.95 is 20, and that of the iso-dilactyl sequence in P(rac-LA) with Pm = 0.90 is 10.

Corresponding Author

Nobuyoshi Nomura
Laboratory of Polymer Chemistry, Graduate School of Bioagricultural Sciences, Nagoya University
Nagoya 464-8601
Japan   

Publication History

Received: 26 April 2023

Accepted after revision: 22 May 2023

Article published online:
04 July 2023

© 2023. Thieme. All rights reserved

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  • References and Notes

  • 1 Poly(lactic acid): Synthesis, Structures, Properties, Processing, and Applications. Auras R, Lim L.-T, Selke SE. M, Tsuji H. Wiley; Hoboken: 2010
    • 2a T m = 162 °C: Yui, N. In Polymeric Materials Encyclopedia, Vol. 10. Salamone, J. C., CRC Press; Boca Raton: 1996: 7947
    • 2b T m = 164 °C: P(l-LA) (M n = 12,400 by SEC) synthesized using Al(O-i-Pr)3 in our laboratory.
    • 2c T m = 174 °C: P(l-LA) (M n = 59,300 by SEC) synthesized by using a homosalen–Al complex with t-Bu-substituents in our laboratory.
  • 3 Drumright RE, Gruber PR, Henton DE. Adv. Mater. (Weinheim, Ger.) 2000; 12: 1841
  • 8 Another approach to the stereoselective polymerization of a racemic monomer containing one lactic unit using O-carboxy anhydrides has been reported for the synthesis of highly controlled isotactic P(rac-LAA) (M n = 12,400; PDI = 1.04; P m = 0.92; T m = 162 °C), see: Feng Q, Yang L, Zhong Y, Guo D, Liu G, Xie L, Huang W, Tong R. Nat. Commun. 2018; 9: 1559
  • 9 Syndiotactic P(rac-LAA) is semicrystalline, see: Ovitt TM, Coates GW. J. Am. Chem. Soc. 1999; 121: 4072
  • 10 A ring-opening deacetonation polymerization of optically active (S)-TDO using TsOH as a catalyst to give isotactic P(l-LAA) has been independently reported, see: Gazzotti S, Ortenzi MA, Farina H, Silvani A. Polymers (Basel, Switz.) 2020; 12: 2396

    • For our preliminary results, see:
    • 11a Abstracts of Papers, 68th SPSJ Annual Meeting, Osaka 2019; Society of Polymer Science, Japan: Tokyo; Sakai, K.; Nomura, N. 2Pb018.
    • 11b Abstracts of Papers, 68th Symposium on Macromolecules, Fukui, 2019; Society of Polymer Science, Japan: Tokyo; Sakai, K.; Nomura, N. 1Pc003.
  • 12 When we used 1 mol% of precatalyst (homosalen–AlEt), we sometimes failed to achieve a polymerization. We assume that the air- and acid-sensitive catalyst was deactivated by adventitious O2 or LAA from decomposed TDO. However, we obtained reproducible results by using 2.5 mol% of the precatalyst.
  • 13 P(rac-LAA); Typical Procedure The appropriate homosalen–Al precatalyst (L2AlEt) was prepared under N2 according to the procedure previously reported.6 To L2AlEt (0.050 mmol) in toluene (0.40 mL) was added a 0.20 M solution of 2-phenylethanol in toluene (100 μL, 0.020 mmol) at 70 °C, and the stirring was continued for 30 min. The toluene was completely removed in vacuo at rt, and the reaction vessel was equipped with a natural-rubber gas-sampling bag filled with N2. rac-TDO (250 μL, 2.00 mmol) was added and the resulting mixture was heated at 100 °C. The polymerization was terminated by cooling the reaction mixture to rt, and the mixture was diluted with 1–2 mL of CHCl3 under air.
  • 14 The expected values of M n in Table 1, considering the amount of PhCH2CH2OH and the conversion of rac-TDO, were 10300, 10900, 11800, 7300, and 6400, respectively [Mn = 122.17 + 72.02 × conversion (%)]/0.58. The correlation factor (0.58) was used for the values of Mn estimated by SEC using polystyrene standards.
  • 15 Nomura N, Hasegawa J, Ishii R. Macromolecules 2009; 42: 4907
  • 16 The average unit number of the iso-lactyl sequence in P(rac-LAA) with P m = 0.95 is 20, and that of the iso-dilactyl sequence in P(rac-LA) with Pm = 0.90 is 10.

Zoom Image
Scheme 1 Stereoregular P(LAA) from L-LA, rac-LA, and rac-TDO
Zoom Image
Figure 1 SEC traces of P(rac-LAA) samples of Table1, entries 3 and 4
Zoom Image
Figure 2 (a) 1H NMR spectrum of the methine region of the P(rac-LLA) sample obtained in Table,1 entry 3 and (b) the corresponding homonuclear-decoupled spectrum.
Zoom Image
Figure 3 MALDI-TOF mass spectrum of P(rac-LAA) with a 2-phenylethyl ester group and a hydroxy group as termini (*) and P(rac-LLA) with a carboxylic acid group and a hydroxy group as termini ()
Zoom Image
Figure 4 DSC trace of the P(rac-LAA) sample in Table [1], entry 3
Zoom Image
Scheme 2 The chain-end controlled mechanism for the iso-selective formation of P(rac-LAA) from rac-TDO with an achiral homosalen–Al catalyst